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Custom SMPS Transformers

If you’re a power supply design engineer, you may often find yourself facing the challenge that standard transformers simply don’t meet your functional requirements. That’s where we come in.

We are a professional custom power transformer manufacturer with an experienced engineering team ready to help. Based on your specifications and commonly used magnetic materials, we can design a power transformer that meets your circuit needs.

Usually, you only need to provide the physical dimensions and electrical performance requirements of your product, and we can create a custom design solution for you. Alternatively, if you already have an existing transformer, we can help you optimize an existing part or redesign it to improve performance.

We have small MOQ and can support for small batch prototyping and fast turnaround on samples.We will offer you competitive pricing.welcome your inquiries.

 

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Custom SMPS Transformer for You

What is SMPS Transformer?

An SMPS (Switched-Mode Power Supply) transformer is designed to convert input power into the specific output power required by electronic devices. Its operation relies on the high-speed switching of transistors or switch tubes, making it a highly efficient solution for power transformation in modern systems.

SMPS transformers are available in a wide range of shapes and sizes, each tailored to meet the unique functional needs of different applications. Compact, lightweight, and durable, they are particularly well-suited for portable electronic devices such as laptops, tablets, smartphones, and digital cameras.

Shenzhen Kunyo has been deeply engaged in the design and manufacturing of magnetic components. We can customize and produce SMPS transformers in various shapes and sizes according to the customer’s specific dimensions and application scenarios, ensuring they meet your exact requirements. Additionally, we can provide replacement solutions for your existing SMPS transformers to help reduce costs and improve efficiency

Characteritics of Custom SMPS Transformer

SMPS Transformers are widely used across various types of electrical equipment.Custom-designed SMPS transformers offer several advantages, making them ideal for applications with specific performance requirements.

Below are the key characteristics of SMPS transformers:

1. High Efficiency

Compared to traditional linear power supplies, SMPS (Switched-Mode Power Supply) transformers offer significantly higher energy conversion efficiency

flyback transformers

2. Small Size

SMPS transformers are compact, lightweight, and operate at high frequencies, making them well-suited for a wide range of electronic devices.

3. Stability

SMPS transformers are capable of delivering a stable output voltage across varying input voltages and load conditions.

4. Adjustability

Precise regulation and stable control of the output voltage can be achieved by adjusting the control circuitry.

Role of a Switched Mode Power Supply (SMPS) Transformer

Power Conversion: Transforms input electrical energy into the desired output electrical energy.

Voltage Stabilization: Maintains a consistent output voltage to reliably power various electronic devices.

Overload Protection: Prevents damage by detecting and responding to load overloads through the control circuit.

How does the SMPS transformer work?

SMPS Transformers: Essential for Efficient and Isolated Power Conversion

SMPS (Switched-Mode Power Supply) transformers are primarily used to provide electrical isolation, preventing direct current flow between input and output. They are essential in power supplies that draw energy from AC mains, and are also used in certain DC-to-DC converter applications.

Operating at high frequencies, SMPS transformers are significantly smaller and more compact than traditional transformers, helping reduce both cost and space requirements in electronic designs.

Many SMPS transformers feature multiple output windings, offering enhanced flexibility for powering various circuits within the same system.

Designed to deliver stable output voltage and handle high current transmission, SMPS transformers are ideal for modern power supply systems that demand compact size, high efficiency, and reliable performance.

What’s SMPS flyback transformer?

A SMPS flyback transformer is a kind of transformer which are designed for use in flyback switching mode power supplies (SMPS).

It plays an important role in isolating, storing, and transferring energy in high-frequency power conversion circuits.It is mainly used in flyback converter topologies—a popular design in switch mode power supplies, especially for low to medium power applications .

Compared to the traditional transformers, flyback transformers don’t transfer energy directly from primary to secondary coils and instead they rely on the energy being stored in the core first, and then released.

 

Application of SMPS Transformer

Shenzhen Kunyo’s custom SMPS transformers can be widely applied across various fields, including automation equipment, medical devices, instrumentation, and other electronic equipment.

SMPS transformers are widely used in consumer electronics such as computers, mobile phone chargers, televisions, and more. Their versatile applications extend to low-noise switching power supplies in high-frequency circuits found in consumer devices, medical equipment like pacemakers, automated industrial systems including robots, and various imaging systems.

Operating on the principle of electromagnetic induction, SMPS transformers efficiently transfer energy from the power source to the load. Additionally, they are designed to minimize standby power consumption, making them ideal for energy-efficient and environmentally friendly applications.

Custom Transformers

Custom-Made SMPS Transformer

Every SMPS transformer is unique and special, and we can provide a fully customized solution for you. Typically, we design based on the specifications provided by our customers or help optimize their existing transformer in terms of size, cost, or performance to achieve better results. Even if you only have technical parameters, we can assist in completing the entire transformer design.

Our custom switch-mode transformers are compatible with a wide range of topologies, including Buck, Boost, Buck-Boost, Flyback, Push-Pull, Half-Bridge, and Full-Bridge.

If you’re interested in SMPS transformers, please don’t hesitate to contact us. We can design SMPS transformers with special features tailored to your application.

Send Inquiry Now for your Custom SMPS Transformers !

Share your Custom SMPS transformer specifications and project objectives with us, and our experienced team will collaborate with you to develop the optimal solution to meet your needs.

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