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Custom Flyback Transformer Manufacturer | Reliable & Efficient Power Solutions

Shenzhen Kunyo has many years of experience in the field of custom magnetic components. We specialize in designing and manufacturing a wide range of transformers for industrial applications, including flyback transformers.

Among the various converter topologies available today, the flyback topology is one of the most widely used and popular. It is particularly advantageous and competitive in designs with power requirements below 200 watts (typically ranging from 2W to 100W), offering benefits in terms of compact size, cost-effectiveness, and efficiency.

Our custom-designed flyback transformers are used in a variety of equipment, including computer monitors, chargers, and power supply units.

With extensive experience in electrical engineering, manufacturing, and design, our team provides expert consultation and fast response to help customers develop high-performance flyback transformers tailored to their specific needs.

All of our products comply with ISO 9001 standards, and we can manufacture flyback transformers in accordance with international safety certifications, including UL, CUL, VDE, and CE.

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What is a Flyback Transformer?

The operation of a flyback converter is based on a coupled inductor—a magnetic component with an air-gapped core—that both converts power and provides isolation between the converter’s input and output. When input voltage is applied to the primary winding, energy is stored in the core’s air gap. Upon switching, that stored energy is then transferred to the secondary winding to drive the load. Thus, a flyback transformer’s primary functions are voltage conversion and circuit isolation.

Because the coupled inductor can support multiple secondary windings, the flyback topology is ideal for applications requiring multi-output supplies. Flyback transformers are commonly used in isolated power supplies up to around 120 W, since they offer galvanic isolation,multiple outputs, including positive and negative rails, wide input voltage and load-condition regulation. Moreover, because energy is stored within the transformer itself, flyback converters do not require a separate output-filter inductor—reducing component count and overall system cost.

Shenzhen Kunyo is a specialized manufacturer of flyback transformers and a broad range of custom magnetic components for industrial applications. Whether you need to modify an existing design or create a new one from scratch, our experienced team is ready to help with design, development, and production—delivering high-quality, reliable custom flyback transformers. Our commitment to excellence is consistently recognized and praised by our customers.

custom flyback Transformers

Design of Flyback Transformer

Flyback transformer is widely used in products with power ratings below 200W, offering distinct advantages in operation. It functions through repeated phases of charging, discharging, and idle intervals after discharge.

Due to its typical operating frequency range of 20 kHz to 100 kHz, ferrite cores are commonly used in the design of flyback transformers. We select the appropriate magnetic core based on power level and application scenario—ranging from smaller EE16 cores to large U100 cores. Compared to forward and push-pull transformer designs, the flyback transformer is simpler to design.

As a leading manufacturer of flyback transformers, Shenzhen Kunyo has the capability to deliver custom flyback transformers tailored to meet your specific application requirements.

Flyback Transformer Applications

Flyback transformers are most commonly used in low- to mid-power products, especially where the output current is below 10 A and the output power is under 100 W. They offer a low-cost, compact, and high-efficiency solution. Their applications span from consumer electronics to aerospace systems, finding use not only in communication and power transformers but also in switch-mode power supplies, converters, and inverters.

Typical Applications:

  • Industrial power supplies
  • Medical power supplies
  • Consumer/household power supplies
  • Isolated DC/DC supplies
  • Home automation and smart appliances
  • Telecom equipment


Shenzhen Kunyo has been continuously dedicated to the R&D of flyback transformer design and manufacturing. We are fully capable of providing stable and reliable flyback transformers tailored to your specific requirements. Please contact us to request a quote.

custom magnetic flyback transformer

Advantage of Flyback Transformers

flyback transformers

Suitable for DC/DC converters used in industrial control and various testing equipment.

It performs well in both continuous and discontinuous modes.

flyback transformers

Flyback circuit designs require fewer components compared to other switch-mode power supply designs.

Custom Flyback Transformer We Can Make

If you are looking for custom flyback transformer, we are your best choice. And we can help you design, prototyping and produce of flyback transformers .And we can make types of flyback transformers .

Size: We can provide lots of sizes and bobbins for your custom flyback transformer

Output Power: According to customer’s requirement

Working Temperature: 130°C、155°C、180°C , 200°C

Packing: Plastic Tray, Bulk and Reel, per customer’s special request

Safety Standard: In accordance with REACH & ROHS, international safety certifications,such as UL, CUL, VDE, and CE.

Send Inquiry Now for your Custom Flyback Transformer !

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