If you’re looking for custom magnetic inductors and transformers, we are your ideal partner. As one of the capable transformer and inductor manufacturers in China, we have years of experience designing custom magnetic components for our clients.
Our products are widely used in medical devices, aerospace equipment, communication systems, military applications, and many other fields. We’ve delivered numerous successful custom solutions, and we’re confident in our ability to meet your requirements. Just share your design specifications with us, and we’ll provide you with a tailored magnetic transformer or inductor to fit your needs.In addition, with the help of modern 3D printing and modeling technology, we can build transformers directly from drawings, eliminating the need for costly mold development during the early design stages.
Our custom-made magnetic components are reasonably priced, with ample stock of conventional materials and fast production speed. We can support small-batch customization.
With the increasing use of electronic devices and growing market demand, the need for high-frequency transformers continues to rise. Shenzhen Kunyo has many years of experience in the design and manufacturing of electronic transformers, enabling us to meet our customers’ unique performance requirements.
A custom transformer is uniquely designed according to the customer’s size, installation, electrical performance, and application environment requirements. It provides customers with more efficient solutions than standard transformers, offering more precise current, voltage, and other parameters to ensure reliability and efficiency.
In practical circuit design, each engineer has different experiences and insights, so custom transformers are designed and produced according to user requirements. This approach satisfies the user’s specific needs, rather than being based on standard models. Custom transformers can more accurately fit into circuits and solve complex input/output requirements, as well as issues related to operating frequency and impedance.
A custom transformer differs from standard transformers as it can be designed according to the customer’s specific application needs and environment. Standard transformers may not meet customer needs, such as unsuitable sizes, unacceptable performance.
When it comes to custom transformers, customers can tailor the design to their exact needs — including custom dimensions, mounting methods, and material selection. Electrical characteristics such as voltage ratings, load conditions, rated power, terminal connection types, and inductance can also be specified. We can design everything strictly according to the customer’s requirements to ensure their design goals are fully met.
Several factors are considered when designing a custom transformer, such as operating frequency, power rating requirements, PCB space constraints, environmental temperature, size, installation requirements (e.g., connectors, leads, and terminals).
In order to meet the needs of customers, we have a strict process in the process of helping customers customize transformers.We can help our customers to make some improvement for their existing transformer or we can support to customize the transformer, we have professional team to assist our customers with their design .And make sure that we can make the best quality custom transformer for our customers.
Gather details about the product usage scenario, environment, circuit parameters, etc., to fully understand the specifications needed for the custom transformer.
During the entire custom transformer design and manufacturing process, our team provides full support to our customers. Amd they are highly knowledgeable and experienced.
We are able to design custom products that meet our clients’ performance requirements while strictly adhering to rigorous design, construction, and manufacturing standards.
After understanding the customer’s needs, we will provide an appropriate design solution, perform calculations, and run simulations to ensure the reliability and efficiency of the custom transformer.
We will create prototypes based on the design and produce a process guide for manufacturing the custom transformer sample.
Customers will test the function and PCB compatibility of the custom transformer samples. If it doesn’t meet the requirements, the design will be revised and new prototypes created.
Once the custom transformer design is confirmed, the customer will sign off on the specifications, and mass production will begin.
Before shipping, we conduct thorough inspections to ensure the custom transformer meets the necessary standards
Before customizing a transformer, confirm all technical parameters to ensure cost control and maximize cost-effectiveness.
Make sure to clearly define your actual needs and budget limits to avoid unnecessary economic losses caused by inaccurate designs or overly complex parameters.
Custom transformers require high-quality materials and advanced manufacturing equipment to ensure that the final product is durable, reliable, and meets quality standards.
We provide custom transformers for a wide range of industries , including audio, medical, industrial, power, and signal applications, etc. During these years, we have established lots of customers in the following industries with our custom transformer.
Below are some examples of custom transformers we build:
A custom transformer is an electronic transformer that uses electronic components and circuits to transmit and convert electrical energy. It offers higher frequency response and smaller size.
Custom transformers are used in communication equipment to transform and transmit electrical energy. For example, in fiber optic communication systems, electronic transformers convert electrical energy to optical energy, enabling signal transmission and reception.
Custom transformers play a critical role in power supply systems. They convert electrical energy from the grid into voltage and current suitable for electronic devices. Since different working environments require different transformers, custom transformers provide stable DC power for computers, phones, and other electronic devices.
Custom transformers are widely used in industrial control systems to drive various motors and achieve variable frequency speed control.
Custom transformers are increasingly important in solar and wind energy systems. They convert renewable energy into electrical energy suitable for power systems, facilitating energy storage and distribution.
In automotive electronic systems, custom transformers convert energy from car batteries into suitable voltage and current for vehicle electronic devices. They can also control battery charging and discharging.
Here are some of the custom transformers we produce for our customers:
• Linear Single Phase transformer
• Isolation custom transformer
• Switchmode power transformer
• Step Up transformer
• Step Down transformer
• High frequency custom transformer
• Printed Circuit Mount transformer (Through-Hole transformer,Surface Mount transformer)
• Chassis Mount transformer
• Open Frame transformer
• Shielded custom transformer
• Encapsulated transformer
• Medical transformer
• Ferrite core transformer
Our custom transformers are designed to meet safety standards such as UL, CSA, TUV, and VDE,etc. Every custom transformer is subjected to rigorous quality control and 100% tested before shipment to ensure reliable performance.
We offer custom transformers with different insulation classes, including: Class H transformer (180°C insulation), Class B transformer(130°C insulation)Class F transformer (155°C insulation)
Additionally, we can tailor the transformer according to your voltage requirements, including options such as: 24V Custom transformers,100V custom transformers,115V or 115/230V custom transformers,120V or 120/240V custom transformers,277V custom transformers
If you buy a standard custom transformer, you must confirm the ratings and electrical parameters beforehand to ensure they meet your needs. However, at Shenzhen Kunyo, we can tailor a design solution specifically for your project.We have many years of experience in the design and manufacturing of custom electronic transformers. We can customize transformers based on our customer specifications and requirements, and we also offer support in modifying existing transformer designs. We also offer free samples for you to test. Once the samples pass testing and verification, we proceed to mass production.
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Established in 2013, Shenzhen Kunyo Technology is committed to designing and manufacturing custom magnetic components, including high-frequency transformers, low-frequency transformers, audio transformers, power transformers, and inductors.
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